Umahluko phakathi kwe-laser welding kunye ne-elective wave soldering

Njengoko zonke iintlobo zeemveliso ze-elektroniki ziqala ukwenziwa kancinci, ukusetyenziswa kwetekhnoloji ye-welding yesiko kumacandelo amatsha e-elektroniki kunovavanyo oluthile.Ukuze kuhlangatyezwane nemfuno enjalo yeemarike, phakathi kweteknoloji yenkqubo ye-welding, kunokuthiwa iteknoloji iphuculwe ngokuqhubekayo, kwaye iindlela ze-welding nazo zihlukeneyo.Eli nqaku likhetha indlela yemveli yokuwelda i-welding wave kunye ne-innovative ye-laser welding indlela yokuthelekisa, unokukubona ngokulula okuziswe yi-technology innovation ngokucacileyo ngakumbi.

Intshayelelo kwi-solder ekhethiweyo yamaza

Owona mahluko ucacileyo phakathi kwe-solder ekhethiweyo kunye ne-wave soldering yemveli kukuba kwi-solder wave yemveli, indawo engezantsi ye-PCB intywiliselwe ngokupheleleyo kwi-solder yolwelo, ngelixa i-solder ekhethiweyo, kuphela iindawo ezithile ezidibeneyo kunye ne-solder.Ngexesha lenkqubo ye-solder, indawo yentloko ye-solder ilungisiwe, kwaye i-manipulator iqhuba i-PCB ukuba ihambe kuzo zonke iindlela.I-flux kufuneka ifakwe ngaphambili ngaphambi kokuba i-soldering.Xa kuthelekiswa ne-soldering wave, i-flux isetyenziswa kuphela kwindawo esezantsi ye-PCB ukuze ithengiswe, kunokuba i-PCB yonke.

Ukunyuswa kwamaza okukhethiweyo kusebenzisa imowudi yokufaka i-flux kuqala, emva koko kushushubeze ibhodi yesekethe / isebenze i-flux, kwaye emva koko isebenzisa umbhobho we-solder ukuze udibanise.I-manual manual soldering iron idinga i-point-to-point welding kwindawo nganye yebhodi yesiphaluka, ngoko ke kukho abaqhubi abaninzi be-welding.I-Wave soldering yamkela imowudi yokuvelisa ubuninzi bobuninzi obunemibhobho.Imilomo ye-welding yobukhulu obahlukeneyo ingasetyenziselwa ukudibanisa ibhetshi.Ngokubanzi, ukusebenza kakuhle kwe-soldering kunokunyuswa ngamaxesha alishumi xa kuthelekiswa ne-soldering manual (kuxhomekeke kuyilo lwebhodi yesekethe).Ngenxa yokusetyenziswa kwetanki encinci yetoti enokucwangciswa kunye nemilomo ye-welding eguquguqukayo (umthamo wetanki ye-tin malunga ne-11 kg), kunokwenzeka ukuba uphephe izikrufu ezithile ezizinzileyo kunye nokomeleza phantsi kwebhodi yesekethe ngokucwangcisa ngexesha lokuwelda Iimbambo kunye nezinye iindawo, ukuze ugweme umonakalo obangelwa kukudibana ne-solder ephezulu yobushushu.Olu hlobo lwe-welding mode aludingi ukusebenzisa iipalati ze-welding eziqhelekileyo kunye nezinye iindlela, ezifanelekileyo kakhulu kwiintlobo ezininzi, iindlela zokuvelisa i-batch encinci.

I-selective wave soldering inezi mpawu zilandelayo:

  • Umphathi we welding jikelele
  • Ulawulo lwe-nitrogen oluvaliweyo
  • I-FTP (iProtokholi yokuGqithisela iFayile) uqhagamshelwano lwenethiwekhi
  • Ukhetho lomlomo wesikhululo esiphindwe kabini
  • Flux
  • Shushubeza
  • Uyilo oludibeneyo lweemodyuli ezintathu ze-welding (imodyuli yokufudumeza, imodyuli ye-welding, imodyuli yokudlulisa ibhodi yesekethe)
  • Ukutshiza ngeFlux
  • Ukuphakama kwamaza ngesixhobo sokulinganisa
  • I-GERBER (igalelo ledatha) yokungenisa ifayile
  • Ingahlelwa ngaphandle kweintanethi

Kwi-soldering yeebhodi zeesekethe zecandelo lomngxuma, i-wave soldering ekhethiweyo inezi nzuzo zilandelayo:

  • Ukusebenza kwemveliso ephezulu kwi-welding, inokufikelela kwinqanaba eliphezulu le-welding ezenzekelayo
  • Ulawulo oluchanekileyo lwendawo yesitofu se-flux kunye nomthamo wenaliti, ukuphakama kwencopho ye-microwave, kunye nesikhundla sokuwelda
  • Ukwazi ukukhusela umphezulu we-microwave nge-nitrogen;lungisa iiparameters zenkqubo kwijoyinti ngalinye le-solder
  • Ukutshintsha ngokukhawuleza imilomo yobukhulu obuhlukeneyo
  • Idibaniso yeendawo ezisisigxina zokutywina zesolder esidibeneyo kunye nokulandelelana ngokulandelelana kwezikhonkwane zokudityaniswa komngxuma.
  • Iqondo "lamafutha" kunye "nomzimba omncinci" we-solder shape edibeneyo inokumiselwa ngokweemfuno
  • Iimodyuli zokufudumeza ezininzi ezikhethiweyo (i-infrared, umoya oshushu) kunye neemodyuli zokufudumala ezongeziweyo ngaphezu kwebhodi
  • impompo ye-solenoid engenakugcinwa
  • Ukukhethwa kwezinto zokwakha kulungele ngokupheleleyo ukusetyenziswa kwe-solder-free solder
  • Uyilo lwemodyuli yesakhiwo lunciphisa ixesha lokulondoloza

Ixesha lokuposa: Aug-25-2020

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